Abstract: The hydraulic actuator, known as the "muscle" of military aircraft, is responsible for flight attitude adjustment, trajectory control, braking turn, landing gear retracting and other actions, which directly affect its flight efficiency and safety. However, the sealing assembly often has the situation of over-aberrant aperture fit clearance or critical over-aberrant clearance, which increases the failure probability and degree of movable seal failure, and directly affects the flight efficiency and safety of military aircraft. In this paper, the simulation model of hydraulic actuator seal combination is established by ANSYS software, and the sealing principle is described. The change curve of contact width and contact pressure of combination seal under the action of high-pressure fluid is drawn. The effects of different oil pressure, fit clearance and other parameters on the sealing performance are analyzed. Finally, the accelerated life test of sliding seal components is carried out on the hydraulic actuator accelerated life test rig, and the surface morphology is compared and analyzed. The research shows that the O-ring is the main sealing element and the role of the check ring is to protect and support the O-ring to prevent damage caused by squeezing into the fit clearance, so the check ring bears a large load and is prone to shear failure. Excessive fit clearance is the main factor affecting the damage of the check ring, and the damage parts are mainly concentrated at the edge of the sealing surface. This paper provides a theoretical basis for the design of hydraulic actuator and the improvement of sealing performance.
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